Which of the following is NOT a type of nitriding process?

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RRB JE CBT 2 (Mechanical Engineering) ReExam Official Paper (Held On: 04 Jun, 2025)
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  1. Plasma nitriding
  2. Gas nitriding
  3. Liquid nitriding
  4. Vacuum nitriding 

Answer (Detailed Solution Below)

Option 4 : Vacuum nitriding 
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Explanation:

Nitriding Process:

  • Nitriding is a surface-hardening heat treatment process that introduces nitrogen into the surface of a material, typically steel or other ferrous alloys. This process increases surface hardness, wear resistance, and fatigue strength while maintaining the material's core properties. Nitriding is widely used in industries such as automotive, aerospace, and manufacturing for components like gears, crankshafts, and dies.
  • The nitriding process can be performed through various methods, each employing a different medium to introduce nitrogen into the material. These methods include plasma nitriding, gas nitriding, and liquid nitriding. The choice of method depends on the specific application, material type, and desired properties.

Vacuum nitriding

  • Vacuum nitriding is NOT a type of nitriding process. While the term "vacuum nitriding" might imply a nitriding process carried out in a vacuum, this is not a recognized or standard method in the field of nitriding. Nitriding processes generally require a medium (such as gas, plasma, or liquid) to introduce nitrogen into the surface of the material. A vacuum environment, on the other hand, is typically used for processes like vacuum carburizing or vacuum heat treatment, where the absence of oxygen prevents oxidation and ensures precise control of the process atmosphere. Therefore, the inclusion of "vacuum nitriding" as a nitriding method is incorrect.

Additional Information

Option 1: Plasma nitriding

  • Plasma nitriding, also known as ion nitriding, is a nitriding process that uses plasma (a state of matter consisting of charged particles) to introduce nitrogen into the surface of the material. In this process, the material is placed in a vacuum chamber, and a high-voltage electrical field is applied, creating plasma from a nitrogen-containing gas. The plasma ions bombard the material's surface, causing nitrogen to diffuse into the material. Plasma nitriding offers precise control over the process and is suitable for complex geometries and materials.

Option 2: Gas nitriding

  • Gas nitriding is a commonly used nitriding process where the material is exposed to a nitrogen-rich gas, such as ammonia (NH3), at elevated temperatures. The ammonia gas dissociates into nitrogen and hydrogen, and the nitrogen diffuses into the material's surface. Gas nitriding is widely used for its simplicity and ability to create a uniform and controlled nitrided layer.

Option 3: Liquid nitriding

  • Liquid nitriding, also known as salt bath nitriding, involves immersing the material in a molten salt bath containing nitrogen-rich compounds. The nitrogen diffuses into the material's surface, creating a hardened layer. Liquid nitriding is known for its rapid processing time and ability to treat complex shapes uniformly. However, environmental concerns related to the disposal of the salt bath have limited its use in some regions.
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