Ceramic tools are fixed to tool by the following process 

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SSC JE ME Previous Paper 17 ( Held on: 24 Jan 2018 Morning)
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  1. Soldering
  2. Brazing
  3. Welding
  4. Clamping

Answer (Detailed Solution Below)

Option 2 : Brazing
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Detailed Solution

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Explanation:

  • Ceramic tools are fixed to the tool using the brazing process. Ceramic tools normally have higher tool life than carbide tools.
  • Cutting tools play a vital role in the efficiency and reliability of manufacturing processes. Super abrasive materials containing diamond and or/cubic boron nitride provide enhanced machining performance over conventional materials and are widely used as tool inserts.
  • Due to the high material cost of super abrasives, fabrication techniques have been developed and optimized to reduce the number of super abrasives in the insert.
  • The super abrasive tip is attached to a corner or edge of the insert body by a brazing process. Brazing provides enough binding force to withstand the cutting forces and heat and is a convenient method to attach small abrasive tips.

Railways Solution Improvement Satya 10 June Madhu(Dia)

  • In brazing two metal items are joined together using a filler metal which flows to the joint by capillary action. The melting point of filler metal is lower than that of adjoining metal
  • Brazing uses higher temperatures than soldering for a process and involves the parts to be closely fitted.
  • In welding, the workpieces are also melted but in brazing, they are not.
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